You can’t talk about serious thermal spray work without talking about the nozzle. It’s where the magic happens—or where things go wrong. The wrong material here means downtime, inconsistent coatings, and wasted money.

So, what’s the solution? For plasma spray, the answer is often Ceramic Nozzles – Magnesium Stabilized Zirconia.

Here’s the thing—a plasma spray environment is brutal. We’re talking about super-heated gas reaching insane temperatures, way beyond what most metals can handle. Then, you’re firing powdered coating materials through that inferno at high speed. It’s a recipe for extreme wear, heat, and thermal shock.

That’s where Magnesium Stabilized Zirconia stands out. It’s not your average ceramic.

Why This Material is a Game-Changer for Thermal Spray Nozzles

Think about what a nozzle goes through. It has to contain a stable plasma arc. It needs to survive the abrasive blast of particles. And it must handle the rapid heating and cooling of start-stop cycles without cracking.

This specific ceramic is engineered for exactly that.

Handles the Heat, No Sweat: Its core strength is withstanding extreme temperatures. The plasma arc doesn’t faze it. This means the nozzle keeps its shape and integrity, shot after shot.

Tough Against Abrasion: Those hard powder particles? They slowly eat away at a metal nozzle. But a Magnesium Stabilized Zirconia nozzle is vastly more wear-resistant. This translates directly to a longer service life and much more consistent coating quality over time.

Master of Thermal Shock: This is a big one. Going from cold to 10,000°C and back again would make most materials crack. This zirconia formula is built to take the rapid temperature swings, preventing catastrophic failure.

The Bottom Line for Your Business

Using anything less is a compromise. When your nozzle wears out or fails prematurely, you stop production. You lose money. You get inconsistent coatings that can ruin a high-value component.

By choosing Ceramic Nozzles – Magnesium Stabilized Zirconia, you’re not just buying a part. You’re investing in reliability. You get stable plasma arcs, consistent powder flow, and superior coating results. Most importantly, you get uptime.

Fewer changes. Less downtime. Better coatings. It’s that simple.

For your toughest thermal spray applications, from aerospace coatings to industrial repairs, this is the material that delivers. Don’t let a weak link in your process hold you back. Upgrade to the resilience of Magnesium Stabilized Zirconia.