{"id":2107,"date":"2013-12-11T13:46:39","date_gmt":"2013-12-11T05:46:39","guid":{"rendered":"https:\/\/www.innovacera.com\/company\/holiday-schedule.html"},"modified":"2023-09-12T11:11:41","modified_gmt":"2023-09-12T03:11:41","slug":"die-casting","status":"publish","type":"page","link":"https:\/\/www.inlabs.cc\/zh-hans\/services%e4%b8%ad%e6%96%87\/die-casting","title":{"rendered":"Die Casting"},"content":{"rendered":"
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What Is Die casting?<\/div>\n
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Die casting is a manufacturing process in which molten metal is poured or forced into steel molds. The molds\u2014also known as tools or dies\u2014are created using steel and are specially designed for each project. This allows each component to be created with accuracy and repeatability. Aluminum, zinc, and magnesium are the most commonly used die casting alloys.<\/div>\n<\/div>\n<\/div>\n
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Die Casting Advantages<\/div>\n
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Die casting can have significant advantages over other manufacturing processes, which often lead to major cost savings, not only in the part price itself but also in the overall cost of production. When you cast a part, you can create complex net shapes, including external threads and complex internal features with minimal draft angles\u2014minimizing secondary operations. You can also combine multiple parts into a single part, eliminating assembly operations and lowering labor costs, with the added benefits of simplified stock control and greater component consistency.<\/div>\n
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Other benefits include:<\/p>\n

\u25aaVariable wall thicknesses
\n\u25aaTighter tolerances
\n\u25aaFewer steps from raw material to finished part
\n\u25aaFast production cycle times
\n\u25aaReduction in material scrap
\n\u25aaLong tool life, especially for zinc and magnesium<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Our Die Casting Machine Tools<\/div>\n
Put Your Parts Into Production Today.<\/div>\n
GET ONLINE DIE CASTING MACHINING SERVICES<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

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Die Casting Alloys<\/div>\n
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Zinc, aluminum, and magnesium are the three main die casting alloys. They are normally non-ferrous and their mechanical properties vary greatly to fit almost every type of application a manufacturer may need. Not only can die cast alloys withstand high operating temperatures, but they are also fully recyclable. Die cast alloys also have:<\/div>\n<\/div>\n<\/div>\n
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\u25aaGood corrosion resistance
\n\u25aaHigh strength and hardness
\n\u25aaHigh thermal conductivity
\n\u25aaHigh electrical conductivity
\n\u25aaOutstanding EMI\/RFI shielding properties
\n\u25aaGood finishing characteristics
\nSeparately, each\u00a0die cast alloy\u00a0offers a variety of benefits that the other may not offer. That is one of the great things about die casting, you do not have to be limited when it comes to\u00a0choosing the right metal.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n
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Die Cast Process<\/h2>\n
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There isn\u2019t one single process that can suit every project. Each project is different which is why Innovacasts offers multiple solutions for all die casting needs. This ensures the right process is always used for the right application. At Innovacasts, we offer three different types of\u00a0die casting processes.<\/p>\n<\/div>\n

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Hot-Chamber<\/h3>\n

Used for zinc, some magnesium alloys, and other low-melting,\u00a0hot-chamber die casting\u00a0is a great option for alloys that do not readily attack and erode metal pots, cylinders, and plungers.<\/p>\n

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Cold-Chamber<\/h3>\n

Better suited for metals with high melting points such as aluminum, during\u00a0cold-chamber die casting, metal is liquefied and then ladled into a cold chamber where a hydraulically operated plunger pushes the metal into the die.<\/p>\n

Injected Metal Assembly<\/h3>\n

Over the past 12 years, we have developed and refined our innovative; one-step manufacturing solution,\u00a0Injected Metal Assembly. IMA outperforms most adhesives used for small component joining and assembly production and reduces manufacturing costs.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Experienced teams that work closely together deliver better products faster.<\/div>\n

Every day we work collaboratively to find new opportunities and discover unique, high-value solutions for your product manufacturing.<\/p>\n

Get Our Gravity casting Services Now<\/a><\/div>\n<\/div>\n<\/div>\n<\/section>\n","protected":false},"excerpt":{"rendered":"

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